Common Mistakes in ACP Cladding Projects – And How to Avoid Them
Aluminium Composite Panel (ACP) cladding has become one of the most popular choices for modern construction projects across Pakistan. Known for its lightweight design, sleek finish, and long-lasting performance, ACP is widely used in commercial buildings, residential complexes, and even interior applications.
However, despite its advantages, ACP cladding can underperform if it is not installed and maintained properly. From warping and poor adhesion to water ingress and structural damage, mistakes in cladding projects can lead to costly repairs and safety issues. In this guide, we’ll highlight the most common mistakes in ACP cladding projects and share practical tips on how to avoid them.
And if you’re looking for expert help, Imran Aluminium Glass and Interior provides professional ACP cladding installation services, ensuring flawless finishes and long-lasting results.
1. Using Low-Quality Materials d Your Heading Text Here
One of the most frequent errors in ACP cladding projects is opting for low-grade panels to cut costs. Poor-quality sheets are more likely to warp under heat, fade in colour, or fail structurally over time.
How to avoid it: Always source ACP panels from trusted suppliers that provide certified products with a warranty. While premium panels may cost more upfront, they deliver greater durability and fewer problems in the long run.
2. Poor Surface Preparation
Even the best ACP panels will fail if the surface beneath them is not prepared correctly. Dust, grease, or uneven substrates can prevent proper adhesion, leading to gaps or peeling.
How to avoid it: Ensure the surface is thoroughly cleaned, levelled, and primed before installation. A smooth base guarantees better bonding and a longer-lasting finish.
3. Incorrect Installation Techniques
ACP cladding requires precision. If installers use the wrong tools, cut corners, or leave large gaps, the panels may loosen, misalign, or create uneven finishes.
How to avoid it: Hire skilled installers who are experienced in ACP projects. This is where Imran Aluminium Glass and Interior stands out, offering professional cladding installation backed by industry knowledge and strict quality standards.
4. Inadequate Waterproofing Measures
Water ingress is one of the biggest threats to cladding systems. Poor sealing or badly designed joints allow moisture to seep behind the panels, causing mould, corrosion, and structural issues.
How to avoid it: Use high-quality sealants and ensure joints are properly detailed. Incorporating effective drainage and ventilation systems prevents water from collecting behind the cladding.
5. Ignoring Thermal Expansion
Aluminium naturally expands and contracts with temperature changes. If expansion joints are overlooked, panels may warp, buckle, or crack under pressure.
How to avoid it: Design with expansion and contraction in mind. Correct spacing and flexible joints allow panels to move without damage.
6. Insufficient Adhesion Methods
Adhesives play a crucial role in securing ACP cladding. If the wrong type of adhesive is used—or if the bonding process is rushed—panels may detach over time.
How to avoid it: Always select adhesives recommended by the ACP manufacturer and allow sufficient curing time. Mechanical fixings can also be used alongside adhesives for additional security.
7. Overlooking Sealant and Joint Detailing
Sealants are often underestimated. Poorly applied or low-grade sealants eventually fail, leaving gaps for air and water to enter.
How to avoid it: Choose weather-resistant sealants and apply them correctly, paying close attention to corners and joints. Regular inspection ensures seals remain intact.
8. Lack of Skilled Labour and Supervision
ACP cladding may look simple, but it requires expertise. Untrained workers or a lack of project supervision can result in substandard installation.
How to avoid it: Employ certified contractors with a proven track record in ACP projects. Imran Aluminium Glass and Interior provides highly skilled teams with years of experience in ACP cladding, guaranteeing precision and durability.
Why Choose Imran Aluminium Glass and Interior?
When it comes to ACP cladding, the right installer makes all the difference. Imran Aluminium Glass and Interior offers perfect ACP cladding installation services, ensuring that every project meets the highest standards of quality, safety, and durability. From surface preparation to sealing and finishing, their team takes care of every detail so your building not only looks stunning but also stands the test of time.
Final Thoughts
ACP cladding can transform the look and performance of any building, but only if installed correctly. By avoiding these common mistakes—such as poor adhesion, warping, and water ingress—you can protect your investment and achieve a finish that lasts for decades.
With Imran Aluminium Glass and Interior, you get peace of mind knowing your ACP cladding project is in expert hands. Combining top-quality materials, skilled labour, and meticulous installation, they deliver results that are both functional and visually striking.
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